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Our story

From a side hustle to over 2 million custom hats.

A Lamborghini dream, a hat website and a first week of 100 hats. Here's how it all happened.

2018 - The Beginning
Origin Story

A Lamborghini Dream & a Hat Website

Robert Hamm - software engineer, car guy, hat lover - wanted a Lamborghini Gallardo. His plan: build a side hustle. No good hat site existed for car people, so he built LidLaunch.com.

Robert and family
🎩
💯
First Win

100 Hats. First Week.

He listed his first products and sold 100 hats in 7 days. A friend's mom ran the embroidery out of her St. Louis shop - Robert drove out, picked them up, and hauled hundreds of packages to USPS himself.

100 hats sold Week 1
Early days picking up orders
Late 2018 - First Machine
Leveling Up

Bringing Production In-House

To improve margins and turnaround times, Robert bought his first embroidery machine. Working from home, he mastered the craft - and local business owners started knocking.

First machine
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🏭
The Pivot

One 100-Hat Order Changes Everything

A single bulk order revealed the real opportunity: stop making one hat for hundreds of people - start making hundreds of hats for small businesses. He bought a multi-head machine and moved to the garage.

Multi-head machine
2019 - First Kid & More Business
Big Week

New Machine. New Baby. Same Week.

Robert's first child arrived the same week the multi-head machine was delivered. He had to figure out how the machine worked… and how babies work too 🙂 Business kept rolling through word of mouth while he held down his day job.

Family 2019
2020 - COVID, New Space & Big Moves
Silver Lining

Remote Work = 2 Extra Hours a Day

COVID moved Robert fully remote, reclaiming nearly 2 hours of daily commuting. His wife started helping with orders - and he immediately saw what having help could unlock. Time to scale.

2020 COVID era
🏠
🏢
First Commercial Space

Out of the Garage. Into the Real World.

A small commercial space opened nearby. Robert signed a 1-year lease, moved out of home, and hired his first part-time employees. With help on production he could focus on writing automation code - a key turning point.

First hired help, backend automation
Late 2020 - Ads & Fuel on the Fire
Growth Mode

Monster Agency Turns the Ads On 🚀

Robert brought in his friend Andrew Molz at Monster Agency to run paid social. When the ads launched - orders poured in. The current space was immediately too small. Within months they found a much larger property and moved again.

New bigger space after ads
More machines More staff Bigger space
2021 - Mom, Full-Time & Owning Property
The Family Business

Mom Mary Joins the Team 👩

Robert's mom Mary stepped away from the family restaurant to run hat shop operations. She brought years of management experience - set schedules, strict quality control, and one rule: nothing gets past Mom.

Mom Mary
👩
✌️
Milestone

June 2021: Robert Quits His Day Job

After years of nights, weekends, and early mornings - Robert officially leaves his software engineering career to run HatLaunch full time.

Robert quits his day job
Ownership

The Business Buys Its First Property 🏗️

Late 2021: HatLaunch purchases its first commercial property and fully renovates it into a dedicated production facility. No more leases.

First owned property
2022 - ShirtLaunch & Lambo Time
New Brand

ShirtLaunch Is Born 👕

HatLaunch acquires a local screen printing business, adding high-quality custom apparel to the lineup. The brand family grows: ShirtLaunch launches.

ShirtLaunch
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🏎️
Dream Achieved

The Lamborghini Gallardo

A dream that snowballed into a thriving business with 50+ employees and tens of thousands of customers. In late 2022, Robert finally bought the car that started it all.

50+ employees 10,000s of customers
Lamborghini Gallardo
2023 - Unprecedented Growth
Scale

The Business Doubles Overnight 📈

Custom software accelerates to keep pace with order volume. Every process gets streamlined. Key executive hires bring leadership structure to the growing team.

2023 growth
COO: Danny Gifford CFO: Tyler Smith
📈
🍼
Family Vibes

6 HatLaunch Babies - Including Twins!

Love is in the air at the hat shop. Six team members welcome new babies in 2023. For many it's their first - and someone had twins.

HatLaunch babies
2024 - We Need More Room
Move #6 in 6 Years

64,000 Square Feet 🏬

At the end of 2023, HatLaunch purchases a 64,000 sq ft warehouse to renovate into its new production facility. Current operations are maxed out - and the new space is the platform for the next chapter.

64,000 sq ft 6th location Full renovation
New warehouse
Present Day
- Hats Produced
- Businesses Served

Real numbers, updated in real time. From a single basement embroidery machine to one of the largest custom hat producers in America.

HatLaunch team
The Team 🤝
Production floor
The Floor 🏭
Robert
The Founder 🤙
Custom hats
The Product 🎩
Custom hats outdoor
The Craft ⭐
~2M Hats Produced 64,000 sq ft Facility 50+ Employees 10,000s of Businesses Served